“Everyone Goes Home”

IBEW members work in one of the most unforgiving environments in construction- the underground tunnel. Limited access, unstable ground, poor air, heavy equipment, and live electrical systems all exist in the same confined space.

Understanding the hazards our members face in these environments, IBEW 11 has created this resource for one reason: To recognize hazards early, control them, and make sure every member goes home at the end of their shift.

In addition to this toolkit, visit the IBEW 11 Safety page for more resources and essential safety information.

Core Safety Principles for Operating Underground

A detailed Job Hazard Analysis (JHA) should be performed at the start of every work day.

Never enter an unsafe space.

Never bypass safety systems.

Never ignore air monitoring.

Never rush production over protection.

Always back up your fellow worker.

Don’t ever hesitate to contact IBEW 11 Safety if you want to report an incident or ask a question.

Personal Protective Equipment (PPE)

Minimum standards are not enough—correct PPE must match the hazard. Safety is not an option.

Required PPE for Tunnel Work:

Hard hat

High-visibility clothing

Safety glasses

Steel/composite toe boots

Cut-resistant gloves

Hearing protection

Task-Specific PPE:

Respiratory protection

Arc-rated clothing

Fall protection

Waterproof gear

Air Quality & Atmospheric Hazards

A respiratory injury can end your career and affect you the rest of your life. It is important that the environment you are working in has continuous air monitoring, along with regular testing and ventilation systems delivering fresh air at all times.

Key Atmospheric Risks:

Oxygen levels should never fall below 19.5%

Toxic gases you may be working around include, but may not be limited to:

  • Carbon monoxide (CO)
  • Hydrogen sulfide (H₂S)
  • Nitrogen dioxide (NO₂)

Diesel exhaust exposure from heavy machinery

Silica dust (drilling, cutting)

Look For These Warning Signs To Help You and Your Co-Workers:

Headache, dizziness, confusion

Burning eyes or throat

Sudden fatigue or nausea

Workers “not acting right”

Collapse Hazards & Ground Stability

Non-Negotiable Rule:

If something looks wrong, STOP WORK. Notify your IBEW 11 designated safety officer,  No production target outweighs a life.

Tunnel collapses and cave-ins remain one of the most serious risks due to:

Loose or fractured rock

Water intrusion

Vibration from blasting or equipment

Improper or failed ground support

OSHA requires:

Inspection of tunnel walls, face, and roof every shift

Scaling or supporting loose material

Competent person oversight at all times

Early Warning Signs Include:

Cracking or popping sounds

Falling dust or small debris

Bulging walls or shifting supports

Water seepage increasing suddenly

Access, Egress & Emergency Preparedness

Underground work limits escape routes and visibility. You should always be thinking of an escape route. If you don’t know your way out, you are already behind.

Required Controls:

Clearly marked escape routes

Secondary egress where possible

Check-in/check-out system for accountability

Emergency communication systems

OSHA mandates tracking all workers underground and maintaining evacuation procedures .

Major Emergency Risks You May Encounter:

Fire or explosion

Flooding

Equipment failure

Gas release

Electrical Hazards Unique to Tunnel Work

Electricians face compounded risk underground. These environments can amplify electrical hazards due to wet conditions, tight quarters, and reduced escape time.

Additional Hazards:

Energized cables in confined spaces

Moisture increasing conductivity

Limited clearance around live systems

Poor lighting conditions

Required Practices:

Lockout/Tagout (LOTO)- Visit this IBEW 11 story on LOTO

Proper grounding and bonding

Arc flash protection

Insulated tools and PPE

Heavy Equipment & Struck-By Hazards

Heavy equipment doesn’t stop fast—and tunnels don’t leave room.These hazards are only intensified by the confined space you are working in and limited visibility.

Common risks include:

Haul trucks and loaders

Tunnel boring machinery

Hoisting systems

Moving materials in tight shafts

Workers are at risk of:

Struck-by incidents

Caught-between hazards

Crushing injuries

Human Factors: Fatigue, Awareness & Brotherhood

Real conditions underground have a serious effect on your health. It is physically demanding. You must stay aware of your surroundings and remain hydrated.

Potential issues include:

No natural light

Loss of time awareness

High physical demand

Heat and humidity

Key Practices:

Maintain situational awareness

Stay hydrated

Work at a steady, sustainable pace

Speak up when something isn’t right

get in touch

Dispatch halls

Metro Dispatch- District 1

District 5- Palmdale

District 4- San Fernando